220VAC10KW,20KW,30KW,40KW,50KW永磁同步电机控制器
220VAC10KW,20KW,30KW,40KW,50KW永磁同步控制器采用空间矢量控制方式FOC，具备正反转控制、刹车功能、无极调速功能，具备瞬时掉电不停机功能，提供多种故障保护功能:过流、过压、欠压、过温、缺相、过载等保护功能;
- 型号： AMF53
AMF53 Series For BLDC Controller
一、Features产品特性
1. Optimal design for BLDC motor control.针对BLDC电机驱动控制进行的优化设计
2. Space vector control method FOC is adopted.采用空间矢量控制方式FOC
3. Voltage monitoring on 3 motor phases, bus, and power supply.3个电机相、母线和电源的电压监控
4. Current control loop.电流控制回路
5. It has forward and reverse control and braking functions.具备正反转控制、刹车功能
6. It has stepless speed regulation function.具备无极调速功能
7. Aluminum heat dissipation shell design, with excellent heat dissipation performance.增加风扇，具有优秀的散热性能 l
8. LCD display screen is added to facilitate the use of instruments to observe the system operation status and fault indication.增加 LCD 显示屏，方便使用仪表观察系统运行状态及故障指示 l
9. Hardware over current protection.硬件过流保护
10. Hardware over voltage protection.硬件过压保护
11. Thermal protection: current cut back, warning and shutdown on high temperature.热保护：电流切断，高温警告和停机
二、Electrical parameters电气参数
Rated input voltage 额定输入电压 | 220VAC（single-phase单相） | 380VAC（three-phase三相） | ||
Rated output power 额定输出功率 | 10KW | 20KW | 10KW | 20KW |
Undervoltage protection 欠压保护 | 180V | 300V | ||
Rated output voltage 额定输出电压 | 310V | 510V | ||
Maximum bus current 最大母线电流 | 60A | 120A | 50A | 100A |
Reverse effective level 反转有效电平 | 5V | |||
Locked rotor time堵转时间 | 60S | |||
Full load time满载时间 | 60S | |||
Control method控制方式 | FOC | |||
Communication mode 通讯方式 | RS485 | |||
Number of motor phases 电机相数 | three-phase 三相 | |||
insulation resistance 绝缘电阻 | >20MΩ | |||
Temperature Range 使用温度 | -30℃～60℃ | |||
Degree of protection 防护等级 | IP54 | |||
Weight 重量 | 7.65kg | |||
type of cooling 冷却方式 | Forced air cooling 强制风冷 | |||
三、Product selection产品选型
AMF53 | N | 380 | -10 | S |
Controller series 控制器系列 | Position sensor-less 无位置传感器 | Rated input voltage 380V 额定电压380V | Rated output power 额定功率10KW | Special equipment 特殊设备 |
四、Size外观尺寸
Mounting aperture 安装孔径一6
Unit单位MM
五、Electrical interface电气接口
Note注：Do not touch the weak current and strong current to avoid short circuit burning the circuit board.弱电和强电请勿接触，避免短路烧坏电路板。
六、Control mode switching控制方式切换
Factory default value of driver control mode: RS485 bus controls start、stop and speed.
If you need to change to the panel control on the driver, you can set the panel key and modify the value of parameter attribute f0-02 to 0 and the value of parameter attribute f0-03 to 4.
If you need to change back to RS485 bus control, set the value of parameter f0-02 to 2 and the value of parameter f0-03 to 9.
Multiple parameters can be configured through RS485 bus. For example, start and stop, adjustment of running speed, reading of current state of drive, etc.
驱动器控制方式出厂默认值：RS485总线控制启停和速度。
如果需要改成驱动器上的面板控制，通过面板按键设置，修改参数属性F0-02的值为0和参数属性F0-03的值为4，来实现。
需要改回RS485总线控制，则设置参数F0-02值为2和参数F0-03值为9，来实现。
通过RS485总线可以配置多个参数。例如启动和停止、运行速度的调节、驱动器当前状态的读取等。
七、Standard Modbus RTU protocol is built into the driver驱动器内置标准的Modbus RTU协议
Function description 功能说明 | Address meaning 地址意义 | Data description 数据说明 | W / R characteristics W/R特性 |
Stop operation parameter address 停止运行参数地址 | 1000H | Communication setting - 10000 ~ 10000 通讯设定-10000~10000 | W/R |
1001H | Operating frequency 运行频率 | R | |
1002H | Bus voltage 母线电压 | R | |
1003H | Output voltage 输出电压 | R | |
1004H | Output current 输出电流 | R | |
1005H | Output power 输出功率 | R | |
1006H | Output torque 输出转矩 | R | |
1007H | Run speed 运行速度 | R | |
100CH | Radiator temperature 散热器温度 | R | |
101AH | Current power-on time 当前上电时间 | R | |
101BH | Current running time 当前运行时间 | R | |
Control command input 控制命令输入 | 2000H | 0001: Forward running 0001：正转运行 | W |
0002：Reverse running 0002：反转运行 | W | ||
0003：Positive turn point motion 0003：正转点动 | W | ||
0004：Reverse jog 0004：反转点动 | W | ||
0005：Free shutdown 0005：自由停机 | W | ||
0006：Deceleration shutdown 0006：减速停机 | W | ||
0007：Fault reset 0007：故障复位 | W |
Main functional parameters主要功能参数：
Function code 功能码 | Name 名称 | Parameter description 参数说明 | Factory Default 出厂值 | |
F0-02 | Command Source Selection 命令源选择 | 0 | Panel control 面板控制 | 2 |
1 | Terminal control 端子控制 | |||
2 | RS485 control RS485控制 | |||
F0-03 | Frequency source selection 频率源选择 | 0 | Keyboard knob setting 键盘旋钮设定 | 9 |
2 | AI1 | |||
3 | AI2 | |||
4 | Keyboard potentiometer 键盘电位器 | |||
9 | Provided by RS485 RS485给定 | |||
F0-17 | Acceleration time 加速时间 | 0.0~6500.0 Seconds 0.0~6500.0秒 | 20 | |
F0-18 | Deceleration time 减速时间 | 0.0~6500.0 Seconds 0.0~6500.0秒 | 20 | |
FD-00 | Baud rate 通讯波特率 | 6000 | 300bps | 6005 |
6001 | 600bps | |||
6002 | 1200bps | |||
6003 | 2400bps | |||
6004 | 4800bps | |||
6005 | 9600bps | |||
6006 | 19200bps | |||
6007 | 38400bps | |||
6008 | 57600bps | |||
6009 | 115200bps | |||
FD-01 | Data format 数据格式 | 0 | No validation 8-N-2 无校验8-N-2 | 0 |
1 | Even parity check 8-E-2 偶校验8-E-2 | |||
2 | Odd check 8-o-1 奇校验8-O-1 | |||
3 | No check 8-N-1 无校验8-N-1 | |||
FD-02 | Local address 本机地址 | 1~247 | 1 | |
Example of Modbus communication data format
Modbus通讯数据格式示例：
1、Current running frequency of host read主机读当前运行频率：（Assume that the current operating frequency is 50.00Hz假设当前运行频率为50.00Hz）
Transmitted data frame Data frame returned by driver
发送的数据帧 驱动器返回的数据帧
START | T1-T2-T3-T4 |
ADDR | 01H |
CMD | 03H |
起始地址高位 | 10H |
起始地址低位 | 01H |
数据个数高位 | 00H |
数据个数低位 | 01H |
CRC CHK 低位 | D1H |
CRC CHK 高位 | 0AH |
END | T1-T2-T3-T4 |
START | T1-T2-T3-T4 |
ADDR | 01H |
CMD | 03H |
字节个数 | 02H |
数据地址1001H高位 | 13H |
数据地址1001H低位 | 80H |
CRC CHK 低位 | B5H |
CRC CHK 高位 | 12H |
END | T1-T2-T3-T4 |
The returned data is 1388H, converted into decimal system is 5000, and the data is 2 decimal places, i.e. 50.00Hz
返回的数据为1388H换算成十进制就是5000，该数据为2位小数即50.00Hz。
2、Current running frequency of host write主机写运行频率：（Set the driving operation frequency to 37.50Hz设定驱动运行频率为37.50Hz）
Transmitted data frame Data frame returned by driver
发送的数据帧 驱动器返回的数据帧
START | T1-T2-T3-T4 |
ADDR | 01H |
CMD | 06H |
起始地址高位 | 10H |
起始地址低位 | 00H |
数据个数高位 | 13H |
数据个数低位 | 88H |
CRC CHK 低位 | 80H |
CRC CHK 高位 | 5CH |
END | T1-T2-T3-T4 |
START | T1-T2-T3-T4 |
ADDR | 01H |
CMD | 06H |
起始地址高位 | 10H |
起始地址低位 | 00H |
数据个数高位 | 13H |
数据个数低位 | 88H |
CRC CHK 低位 | 80H |
CRC CHK 高位 | 5CH |
END | T1-T2-T3-T4 |
The command word for writing data is 06H, the memory address is 1000H, and the data is 1388 (5000 decimal). The data of 1000H unit is a percentage, that is, 50.00%. Since the maximum driving frequency is 75Hz, the actual writing frequency is 75 * 50.00% = 37.50Hz
写数据的命令字为06H，内存地址为1000H，数据为1388（十进制为5000），1000H单元的数据是百分数，即50.00%，由于驱动的最高频率为75Hz，所以实际写入的频率为75*50.00%=37.50Hz。
Test case测试案例：
Start command启动命令： 01 06 20 00 00 01 43 CA
Speed regulation command调速命令：01 06 10 00 00 45 4C F9
01 06 10 00 01 45 4D 69
01 06 10 00 05 45 4F A9
Stop command停止命令： 01 06 20 00 00 05 42 09
八、Fault indication故障指示
Fault code 故障码 | Fault indication 故障指示 | Fault code 故障码 | Fault indication 故障指示 |
Err01 | Drive failure 驱动器故障 | Err06 | Deceleration operation overvoltage 减速运行过电压 |
Err02 | Accelerated overcurrent 加速运行过电流 | Err07 | Constant speed operation overvoltage 恒速运行过电压 |
Err03 | Deceleration overcurrent 减速运行过电流 | Err08 | Control power failure 控制电源故障 |
Err04 | Constant speed operation overcurrent 恒速运行过电流 | Err09 | Undervoltage fault 欠压故障 |
Err05 | Overvoltage during acceleration 加速过程中过电压 | Err10 | Driver overload fault 驱动器过载故障 |
Err11 | Motor overload fault 电机过载故障 | Err14 | Drive overheating 驱动器过热 |
Err12 | Input phase failure 输入缺相故障 | Err15 | External fault 外部故障 |
Err13 | Output phase failure 输出侧缺相故障 | Err16 | Communication failure 通讯故障 |
九、Note注意事项
1. All connecting screws shall be fastened to avoid irreversible damage to the product due to poor contact.各连接螺丝应紧固，避免因接触不良造成产品不可逆损坏 l
2. Connect the positive and negative poles of the power line in strict accordance with the terminal definition, otherwise the product will be irreversibly damaged.严格按端子定义连接电源线正负极，否则会导致产品不可逆损坏 l
3. Connect the motor phase line in strict accordance with the terminal definition, otherwise the motor does not rotate normally or cannot rotate.严格按照端子定义连接电机相线，否则电机转动不正常或不能转动 l
4. The power supply voltage used shall not exceed 1.2 times of the rated voltage.使用电源电压应不超过额定电压的 1.2 倍 l
5. It is forbidden to use continuously under overload, which may cause irreversible damage to the product.禁止在过载状态下连续使用，可能会导致产品不可逆损坏